Assessor Resource

PMASUP344B
Monitor and control repairs and modifications on operational pipe

Assessment tool

Version 1.0
Issue Date: May 2024


Generally the operations technician would be part of a team. They would be expected to be capable of performing all facets of the competency whilst following site specific procedures. At all times they would be liaising and communicating with relevant team members.

The operations technician would:

ensure the nature of the intervention was clearly understood before work commenced

make certain the site was accessible and safe and that a work permit had been issued

monitor the conducting of appropriate tests on the modification/repair and verify the modification/repair was safe before recommissioning the pipeline system

recommission the pipeline system after the work and testing was completed.

AS 2885 Part 2 and Part 3 form the principle reference standard for this competency.

In a typical scenario an operations technician is responsible for ensuring that all modification and repair activities conducted on an operational pipeline system are carried out in accordance with approved procedures and specifications.

In particular this refers to the individual monitoring and operating the pipeline system to enable the welding, cutting, repair/modification activities to be carried out, followed by the reinstatement of the pipeline system after the task has been completed.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment of this unit should include demonstrated competence on actual pipeline and equipment in a work environment. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations, which will include disruptions to normal, smooth operation.

Simulation may be required to allow for assessment of parts of this unit. Simulation should be based on the actual plant and will include walk-throughs of the relevant competency components. Simulations may also include the use of case studies/scenarios, role plays and 3D virtual reality interactive systems. In the case of evacuation training or training for competencies practised in life threatening situations, simulation may be used for the bulk of the training.

This unit of competency requires an application of the knowledge contained in the use of the pipeline system and its integral equipment, to the level needed to maintain control and recognise and resolve problems. This can be assessed through questioning and the use of what-if scenarios both on the plant (during demonstration of normal operations and walk-throughs of abnormal operations) and off the plant.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. The emphasis should be on the ability to stay out of trouble rather than on recovery from a disaster.

Consistent performance should be demonstrated. In particular look to see that:

early warning signs of equipment/processes needing attention or with potential problems are recognised

the range of possible causes can be identified and analysed and the most likely cause determined

appropriate action is taken to ensure a timely return to full performance

obvious problems in related plant areas are recognised and an appropriate contribution made to their solution.

These aspects may be best assessed using a range of scenarios/case studies/what-ifs as the stimulus with a walk through forming part of the response. These assessment activities should include a range of problems, including new, unusual and improbable situations which may have been generated from the past incident history of the plant, incidents on similar plants around the world, hazard analysis activities and similar sources.

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of scenarios/case studies/what-ifs will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.

Method of assessment

In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This describes the essential skills and knowledge and their level, required for this unit.

Required skills

Competence includes the ability to isolate the causes of problems to an item of equipment within the pipeline system and to distinguish between causes of problems/alarm/fault indications such as:

leakages

blockages

instrument failure

mechanical failure

ice formation

flow variations.

Required knowledge

The knowledge referred to in the Evidence Guide for this unit includes:

welding and cutting techniques on operational pipeline systems

hot tap and stoppling techniques

inspection techniques

pipeline codes and standards

pipeline drawings and plans

the operation of pipe cutting equipment

the operation of lifting and moving equipment

fitting of pipeline repair clamps and sleeves

safety systems and procedures

quality assurance system requirements

excavation of pipelines

emergency response plans and procedures.

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Codes of practice/ standards

Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.

Context

This unit of competency includes all such items of equipment and unit operations which form part of the pipeline system. For your system this may include:

non-destructive testing equipment, including radiographic, dye penetrant, ultrasonic and others

pipe cutting and repair equipment

air/gas movers

lifting equipment

plans and drawings

hand and power tools.

Typical problems

Typical problems for your system may include:

lifting equipment failures

fire and explosion

burns

atmospheric hazards

manual handling hazards

static electricity.

Appropriate action

Appropriate action includes:

determining problems needing action

determining possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility to designated person.

Procedures

Procedures may be written, verbal, computer-based or in some other form. They include:

all work instructions

standard operating procedures

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

For the purposes of this Training Package, 'procedures' also includes good operating practice as may be defined by industry codes of practice (eg Responsible Care) and government regulations.

Health, safety and environment (HSE)

All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Examine the work area and ensure there is adequate access to the affected section of the pipeline 
Identify any on-site hazards or irregularities 
Obtain plans, instructions, relevant codes and drawings of proposed works 
Ensure pipeline repairers are aware of site hazards and confirm that a permit to work has been issued 
Convey information concerning the identified repair/modification to all parties concerned with the repair 
Inform third parties of the need for access to the site as necessary. 
Ensure the pipeline system is prepared in accordance with procedures and made safe for work to commence 
Monitor the work to ensure that welding, stoppling or modifications are carried out according to the approved work plan 
Verify that the necessary inspection and testing is conducted on the repaired or modification area 
Confirm that test results are valid and that the work has been conducted to specification 
Facilitate site clean up to remove waste materials and debris and restore the site to original condition 
Sign off the permit to work at the completion of the work 
Ensure that all environmental obligations are met. 
Contact the control centre and advise when repairs are completed successfully and arrange for the system to be brought back on line 
Where the line has been manually isolated restore pipeline operation when authorised to do so 
Inspect the area of the pipeline subject to the permit to work for any sign of leakage or defects 
Confirm the pipeline is holding pressure and the system is meeting operational requirements. 
Complete site reports and documentation as required by regulatory bodies or company procedures 
Ensure site drawings are updated to show accurate location of repair or modification 
Liaise with relevant company departments to ensure all records and drawings are updated to reflect the repair/modification. 
Identify hazards in the pipeline system work area 
Assess the risks arising from those hazards 
Implement measures to control those risks in line with procedures and duty of care. 
Identify possible problems in pipeline or process 
Determine problems needing action 
Determine possible fault causes 
Rectify problem using appropriate solution within area of responsibility 
Follow through items initiated until final resolution has occurred 
Report problems outside area of responsibility to designated person. 

Forms

Assessment Cover Sheet

PMASUP344B - Monitor and control repairs and modifications on operational pipe
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMASUP344B - Monitor and control repairs and modifications on operational pipe

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: